Embedded Hardware Development & Custom IoT Solutions
Transform your product vision into production-ready hardware with our comprehensive embedded systems engineering services. From concept through certification, we deliver reliable, high-performance solutions that accelerate your time-to-market by up to 75%.
Why Companies Choose Rapid Circuitry for Embedded Hardware
Common Challenges
- •Long development cycles delaying time-to-market
- •Multiple prototype iterations driving up costs
- •EMC/EMI compliance failures at certification
- •Component obsolescence and supply chain issues
- •Difficulty scaling from prototype to production
Our Solutions
- 48-72 hour rapid prototyping reduces iteration time
- 99.8% first-pass success rate minimizes redesigns
- In-house pre-compliance testing catches issues early
- Strategic component selection with multi-source options
- DFM-optimized designs for seamless production transfer
Comprehensive Embedded Hardware Services
From initial concept through production, our end-to-end hardware development services cover every aspect of embedded systems engineering.
Advanced PCB Design & Layout
Our specialized PCB design services cover everything from simple 2-layer boards to complex 16+ layer high-density interconnect (HDI) designs. We optimize every aspect including high-speed digital routing (DDR4/DDR5, PCIe, USB 3.x), controlled impedance traces, thermal management, and EMI/EMC compliance. Our designs achieve 99%+ manufacturing yield on first production runs.
System-on-Chip (SoC) Integration
We specialize in cutting-edge SoC solutions leveraging ARM Cortex-M/A series and RISC-V architectures. Our expertise includes processor integration, memory interfaces (DDR3/4/5, eMMC, NAND/NOR flash), peripheral connectivity, and power management ICs. We optimize for the perfect balance of performance, power efficiency, and cost.
Rapid Prototyping & Validation
Our in-house rapid prototyping capabilities deliver functional hardware in as little as 48-72 hours. We use advanced equipment including LPKF ProtoLaser for PCB fabrication, professional pick-and-place assembly, and comprehensive automated testing. Every prototype undergoes rigorous validation including functional testing, signal integrity analysis, and thermal profiling.
Strategic Component Selection
Our component engineering team focuses on performance optimization, cost reduction, and supply chain reliability. We evaluate components for electrical specifications, thermal characteristics, availability, lead times, and long-term support. Our vendor relationships and component database help avoid obsolescence issues that can derail projects.
Hardware Security Implementation
Security is built into every design layer. We implement secure boot with hardware root of trust, cryptographic accelerators, hardware security modules (HSM), secure element integration (ATECC608, SE050), physical tamper detection, and side-channel attack mitigation. Our designs meet industry security standards including PSA Certified and SESIP.
Low-Power Design Optimization
Our power management expertise enables battery-powered devices to achieve years of operation on a single charge. We implement advanced sleep modes, dynamic voltage/frequency scaling, power gating, efficient DC-DC converters, and intelligent wake-on-event systems. Power consumption is analyzed at every design stage using hardware-in-the-loop testing.
Edge AI & Machine Learning Hardware
We design hardware optimized for edge AI inference including neural network accelerators (NPUs), DSP integration, and efficient memory architectures. Our solutions support TensorFlow Lite, ONNX Runtime, and vendor-specific AI frameworks. Applications include computer vision, predictive maintenance, voice recognition, and anomaly detection.
Sensor Fusion & Integration
Our sensor integration expertise spans IMUs (accelerometers, gyroscopes, magnetometers), environmental sensors (temperature, humidity, pressure), optical sensors (ambient light, proximity, color), biosensors (PPG, ECG, bioimpedance), and industrial sensors (vibration, current, voltage). Advanced fusion algorithms combine multiple sensor inputs for enhanced accuracy.
Technical Capabilities & Expertise
Advanced Design Expertise
- Microcontroller and processor selection: ARM Cortex-M0/M3/M4/M7, Cortex-A series, RISC-V, ESP32, Nordic nRF, STM32, and custom FPGA solutions
- FPGA development with Xilinx (Vivado) and Intel (Quartus) platforms, RTL design in Verilog/VHDL, and high-level synthesis
- High-speed digital design: DDR4/5 memory interfaces, PCIe Gen3/4, USB 3.x, MIPI CSI/DSI, Gigabit Ethernet, and SerDes interfaces
- Mixed-signal circuit design: precision ADCs/DACs, analog front-ends, signal conditioning, and noise-optimized layouts
Quality & Compliance
- Automated design verification using simulation, hardware-in-the-loop testing, and comprehensive test coverage analysis
- Pre-compliance EMC/EMI testing with in-house equipment, followed by full certification support for CE, FCC, ISED, and global markets
- Design for Manufacturing (DFM), Design for Test (DFT), and Design for Assembly (DFA) optimization for cost-effective production
- ISO 9001:2015 certified processes with complete design documentation, revision control, and traceability
Industry-Specific Solutions
- Medical devices: IEC 60601-1 safety compliance, ISO 13485 QMS, biocompatible materials, and FDA 21 CFR Part 820 design controls
- Industrial IoT: IEC 61508 functional safety (SIL2/3), ATEX/IECEx hazardous environment certification, wide temperature range designs
- Consumer electronics: CE/FCC/IC certification, RoHS/REACH compliance, miniaturized designs, and cost optimization for volume production
- Automotive electronics: ISO 26262 ASIL compliance, AEC-Q100 component qualification, and AUTOSAR-compatible architectures
Technologies & Tools We Use
Application Examples
Our embedded hardware solutions power products across diverse industries
Industrial IoT Sensors
Ruggedized sensor nodes for factory monitoring, predictive maintenance, and process automation with long-range wireless connectivity.
Medical Wearables
Compact, low-power health monitoring devices with FDA-compliant designs for continuous patient monitoring.
Smart Home Devices
WiFi/BLE enabled smart home controllers and sensors with voice assistant integration and cloud connectivity.
Automotive ECUs
Electronic control units for vehicle systems including ADAS, telematics, and battery management systems.
Related Services
What is Embedded Systems Development?
An embedded system is a specialized computer system designed to perform dedicated functions within a larger mechanical or electrical system. Unlike general-purpose computers, embedded systems are optimized for specific tasks, offering real-time performance, low power consumption, and compact form factors. Examples include automotive ECUs, medical monitoring devices, industrial controllers, and IoT sensors.
Source: IEEE definition. Related terms: microcontroller, firmware, RTOS, SoC.
"Edge AI is transforming how we think about embedded systems. By processing data locally, we reduce latency from seconds to milliseconds while dramatically improving privacy and reducing cloud costs."
Rapid Circuitry Engineering Team
Technical Leadership — cite sources
Embedded Hardware Development FAQs
Common questions about our embedded systems engineering services